Customized FPI Systems for Aerospace Inspection
NEWK provides customized fluorescent penetrant inspection systems from manual operation to semi-automatic and fully automatic lines, designed according to component requirements, production capacity and inspection standards.
Fluorescent Penetrant Inspection Process
NEWK automatic FPI lines integrate the complete inspection workflow from surface preparation to final UV inspection.
Cleaning
Remove oil, dust and contaminants to prepare components before inspection.
Penetrant Application
Apply fluorescent penetrant according to inspection requirements.
Rinsing
Remove excess penetrant while maintaining inspection sensitivity.
Drying
Prepare component surface before developer application.
Developing
Enhance indications for reliable defect detection.
UV Inspection
Inspect components under controlled ultraviolet lighting.
Complete FPI Solutions From Design to Production
NEWK provides customized fluorescent penetrant inspection systems for aerospace, automotive and precision manufacturing industries.
Customized FPI System Design
Each FPI line is designed according to component dimensions, production capacity, material requirements and inspection process.
Complete Process Integration
From cleaning and penetrant application to UV inspection, NEWK provides complete inspection workflow solutions.
Aerospace Industry Focus
Solutions developed for critical components requiring high inspection consistency and process control.
Technical Support
We provide technical communication, installation guidance and commissioning support for global customers.
Automatic FPI Line Configuration
A complete fluorescent penetrant inspection system can be customized according to component size, production requirements and inspection standards.
| Process Station | Main Function | Typical Features |
|---|---|---|
| Pre-cleaning Station | Remove oil and contaminants | Ultrasonic / Spray / Immersion Cleaning |
| Penetrant Station | Apply fluorescent penetrant | Controlled penetration time and temperature |
| Rinse Station | Remove excess penetrant | Water circulation and filtration system |
| Drying Station | Prepare components before developing | Hot air drying system |
| Developer Station | Enhance defect indications | Controlled developer application |
| UV Inspection Booth | Final defect inspection | UV lighting and dark room environment |
| Control System | Process management | PLC control and recipe management |
Automatic FPI Line Project Experience
Customized fluorescent penetrant inspection solutions for aerospace component manufacturers.
Aerospace Component FPI Inspection System
The customer required an automated inspection solution for critical aerospace components with stable process control and high inspection consistency.
NEWK designed a customized FPI line integrating cleaning, penetrant application, rinsing, drying, developing and UV inspection processes.
The system improved inspection efficiency, reduced manual operation and provided a controlled inspection workflow.
FPI Line in Operation
Designed for Aerospace FPI Requirements
NEWK automatic FPI systems can be customized according to component specifications, production requirements and inspection procedures.
System Features
- Complete FPI process integration
- Automatic or semi-automatic operation
- PLC controlled process management
- Adjustable process parameters
- Customized tank size and layout
- Traceable inspection process
Typical Configuration
- Stainless steel process tanks
- Heating and temperature control system
- Water circulation and filtration system
- Drying system
- Developer application system
- UV inspection booth
Applicable Standards
- ASTM E1417 / E1417M
- AMS 2644
- AMS 2647
- Customer-specific aerospace procedures
- NADCAP related process requirements
Frequently Asked Questions About FPI Lines
Learn more about fluorescent penetrant inspection systems and customized solutions from NEWK NDT.
What is an FPI line?
A Fluorescent Penetrant Inspection (FPI) line is an integrated inspection system used to detect surface defects on non-porous materials by applying fluorescent penetrant and inspecting under UV light.
What components can be inspected by FPI?
FPI is widely used for aerospace components, aircraft parts, engine components, aluminum alloy parts, titanium alloy parts and other precision components.
Can NEWK customize an FPI system according to our parts?
Yes. NEWK designs FPI systems according to component dimensions, production capacity, inspection requirements and customer processes.
What information is required for an FPI line quotation?
To recommend a suitable solution, please provide component size, material, production quantity, inspection standards and automation requirements.
Do you provide installation and technical support?
Yes. NEWK provides technical communication, installation guidance and commissioning support for international customers.
Need a Customized FPI Solution?
Tell us your component requirements and inspection process. Our engineering team will recommend a suitable FPI system.